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The Hidden TCO of Packaging

Total Cost of Ownership  

The Hidden TCO of Packaging

A DOA incident costing between 135 and 219 percent of the unit price is rarely just bad luck: it is the predictable result of packaging that was evaluated based on purchase price rather than on the consequences of damage. In this white paper, Faes explains why packaging is not a minor expense, but a supply chain issue with a hidden total cost of ownership.
What monitoring systems detect DOA risks during transit?

DOA's  

What monitoring systems detect DOA risks during transit?

Real-time monitoring systems reveal temperature deviations, shocks, vibrations and humidity during transit. This allows companies to intervene before sensitive products arrive damaged or unusable. As a result, they reduce DOA incidents, return costs and disruption across the supply chain.
How does supply chain optimization reduce dead on arrival?

DOA's  

How does supply chain optimization reduce dead on arrival?

An optimized supply chain reduces the risk of products arriving damaged or nonfunctional. Better packaging, real-time visibility and consistent quality checkpoints reveal risks early. This helps lower DOA incidents, return costs and disruption across the entire logistics chain.
How to handle dead on arrival returns efficiently?

DOA's  

How to handle dead on arrival returns efficiently?

Process DOA returns faster with clear procedures, accurate documentation and thorough root cause analysis. Learn how smart packaging and stronger supplier collaboration can help prevent future product failures. This reduces return costs, shortens turnaround times and improves customer satisfaction.
What does dead on arrival mean and why should logistics managers care?

DOA's  

What does dead on arrival mean and why should logistics managers care?

Dead on arrival shipments can cause costly delays, claims, and operational disruption. Discover the most common causes of transport damage and how the right packaging helps prevent them. Protect your products, reduce risk, and keep your supply chain moving.
What is the link between packaging quality and DOA rates?

DOA's  

What is the link between packaging quality and DOA rates?

Strong packaging prevents damage before it happens. The right protective solution lowers DOA rates, return costs and delays. Packaging becomes a smart investment in product reliability.
How does return logistics improve when DOA rates drop?

DOA's  

How does return logistics improve when DOA rates drop?

Reduce DOA rates and make return logistics more efficient. With the right packaging, you prevent damage, costs and unnecessary returns. Discover how smart packaging solutions support happier customers and a more sustainable supply chain.
How does transport protection differ for fragile versus robust equipment?

DOA's  

How does transport protection differ for fragile versus robust equipment?

Protect fragile and robust equipment with transport packaging tailored to each risk. From shock and vibration control to heavy-duty structural protection, every product needs the right approach. Discover how smart packaging choices reduce damage, costs and supply chain disruption.
What materials best prevent dead on arrival in sensitive cargo?

DOA's  

What materials best prevent dead on arrival in sensitive cargo?

Protect sensitive cargo from dead on arrival with the right packaging materials. From shock absorption to moisture barriers, each layer helps reduce transport risk. Discover how smart material choices improve protection, sustainability and reliability.
Why are high-tech components prone to dead on arrival issues?

DOA's  

Why are high-tech components prone to dead on arrival issues?

Prevent DOA damage to high-tech components with the right packaging. Protect sensitive parts from shock, moisture, ESD and temperature changes. Custom packaging reduces risks, costs and customer dissatisfaction.
How much does dead on arrival cost per shipment on average?

DOA's  

How much does dead on arrival cost per shipment on average?

Dead on arrival shipments can cost far more than the damaged product itself. From returns and replacements to delays and lost trust, DOA incidents quickly add up. With the right protective packaging, companies can reduce risk and keep supply chains moving.
How to identify dead on arrival risks before shipping?

DOA's  

How to identify dead on arrival risks before shipping?

Identify DOA risks early and prevent damage before shipping. Use the right analysis, packaging and testing methods to protect vulnerable products. Reduce costs, delays and customer dissatisfaction across the transport chain.
How do temperature changes cause dead on arrival failures?

DOA's  

How do temperature changes cause dead on arrival failures?

Temperature shifts during transport can seriously impact sensitive products and lead to DOA failures on arrival. This article explains how temperature-related damage occurs and how the right packaging helps protect products throughout the journey.
Can proper cushioning stop dead on arrival damage?

DOA's  

Can proper cushioning stop dead on arrival damage?

Prevent dead-on-arrival damage with the right cushioning in your packaging. Discover which materials protect products from shocks, vibrations and transport stress. Reduce returns, damage claims and customer dissatisfaction.
How does poor packaging lead to dead on arrival products?

DOA's  

How does poor packaging lead to dead on arrival products?

Poor packaging can result in damaged products, costly returns and avoidable delays. In this article, you’ll learn how smart custom packaging helps prevent DOA, protects vulnerable products during transport and improves reliability from shipment to arrival.
How does vibration and shock testing reduce dead on arrival risk?

DOA's  

How does vibration and shock testing reduce dead on arrival risk?

Vibration and shock testing helps prevent transit damage and DOAs by revealing weak spots in packaging and product protection early. This reduces return costs, prevents customer dissatisfaction and increases delivery reliability.
How to prevent dead on arrival deliveries effectively?

DOA's  

How to prevent dead on arrival deliveries effectively?

Prevent dead-on-arrival deliveries with smarter protective packaging. Learn how testing, shock absorption and data-driven packaging improvements help reduce damage, lower hidden costs and protect sensitive components throughout transit.
What causes Dead-on-arrival shipments in industrial transport?

DOA's  

What causes Dead-on-arrival shipments in industrial transport?

Dead-on-arrival shipments can cause costly delays, failed projects and damaged customer trust. This article explains the main causes of DOA in industrial transport and how engineered packaging helps prevent critical damage.
Why do sensitive components arrive Dead-on-arrival?

DOA's  

Why do sensitive components arrive Dead-on-arrival?

Sensitive components can be damaged during transport by shock, vibration, temperature changes or moisture. Component-specific packaging reduces the risk of DOA and helps prevent hidden costs, delays and quality issues.
Can shock absorbers eliminate Dead-on-arrival deliveries?

DOA's  

Can shock absorbers eliminate Dead-on-arrival deliveries?

Dead-on-arrival deliveries are rarely caused by transport alone, but often by packaging that fails to absorb shocks and vibrations effectively. With the right combination of shock absorbers, vibration dampening and testing, protective packaging can significantly reduce damage, returns and hidden logistics costs.
How does total cost of ownership change when shipping volumes increase?

Total Cost of Ownership  

How does total cost of ownership change when shipping volumes increase?

As shipping volumes grow, Total Cost of Ownership becomes more than a matter of lower unit costs. Faes explains how hidden logistics costs, packaging choices, automation and reusable solutions determine whether scaling truly becomes more efficient.
How does total cost of ownership support make-or-buy decisions?

Total Cost of Ownership  

How does total cost of ownership support make-or-buy decisions?

Total Cost of Ownership helps companies make smarter make-or-buy decisions by revealing the full lifecycle costs behind packaging choices. By looking beyond purchase price, businesses can reduce hidden costs, improve supplier selection, and create long-term value.
What are the steps in a total cost of ownership evaluation?

Total Cost of Ownership  

What are the steps in a total cost of ownership evaluation?

Total Cost of Ownership evaluation helps companies understand the full financial impact of packaging decisions beyond the purchase price. By mapping direct, operational, maintenance, risk, and end of life costs, businesses can make smarter, more sustainable packaging choices.
Should total cost of ownership include sustainability costs?

Total Cost of Ownership  

Should total cost of ownership include sustainability costs?

Sustainability costs are no longer optional in TCO calculations; they directly affect compliance, waste, energy, risk, and long-term packaging ROI. By integrating sustainability into packaging decisions, companies can reduce hidden costs while building more resilient, future-proof supply chains.
What TCO factors do procurement teams often overlook?

Total Cost of Ownership  

What TCO factors do procurement teams often overlook?

Procurement teams often overlook hidden costs such as maintenance, training, storage, damage, and compliance when evaluating investments. A Total Cost of Ownership (TCO) approach reveals the true long-term value of packaging and procurement decisions.
What is the true cost of replacing damaged equipment during transport?

Total Cost of Ownership  

What is the true cost of replacing damaged equipment during transport?

Transport damage costs far more than replacement alone. Faes shows how hidden costs like downtime, urgent shipping, claims handling and customer impact make professional protective packaging a strategic investment, not an expense.
How many cycles before reusable cases beat single-use on TCO?

Total Cost of Ownership  

How many cycles before reusable cases beat single-use on TCO?

Reusable cases often outperform single-use packaging once all lifecycle costs are considered. This article explains how to calculate the TCO break-even point and identify when reusable packaging becomes the smarter investment.
How to build a dead on arrival prevention strategy for your supply chain?

DOA's  

How to build a dead on arrival prevention strategy for your supply chain?

Dead on arrival incidents are more than logistics setbacks; they expose hidden risks across the supply chain. Faes shows how root-cause analysis, protective packaging, monitoring, and partner protocols can prevent product failures. A structured DOA prevention strategy reduces damage, lowers costs, and protects customer trust.
Can total cost of ownership analysis reduce waste in your supply chain?

Total Cost of Ownership  

Can total cost of ownership analysis reduce waste in your supply chain?

Total Cost of Ownership analysis helps uncover hidden waste across the supply chain, from packaging damage to inefficient handling and logistics. By looking beyond purchase price, companies can make smarter, more sustainable packaging decisions that reduce costs and improve long-term performance.
How does total cost of ownership differ between custom and standard solutions?

Total Cost of Ownership  

How does total cost of ownership differ between custom and standard solutions?

Custom packaging may require a higher upfront investment, but it can significantly reduce hidden lifecycle costs. By improving protection, handling, space efficiency and reuse, it often delivers a lower total cost of ownership over time.
What insurance and liability risks come with high dead on arrival rates?

DOA's  

What insurance and liability risks come with high dead on arrival rates?

High DOA rates don’t just damage products, they increase insurance exposure, liability risks and claim disputes. Faes helps reduce these risks with professional packaging, clear documentation and DOA-preventive transport solutions.
How will stricter regulations affect total cost of ownership in 2026?

Total Cost of Ownership  

How will stricter regulations affect total cost of ownership in 2026?

Stricter packaging regulations in 2026 will make compliance, sustainability and lifecycle costs key drivers of Total Cost of Ownership. By investing in reusable, compliant and data-driven packaging solutions, companies can reduce risk and optimize long-term value.
What are the most common DOA failures in electronics and how to avoid them?

DOA's  

What are the most common DOA failures in electronics and how to avoid them?

Discover the top DOA failure causes in electronics and proven prevention strategies to protect your components.
Should total cost of ownership include packing and handling labor?

Total Cost of Ownership  

Should total cost of ownership include packing and handling labor?

Including packing and handling labor in TCO reveals the true cost of packaging operations beyond materials alone. By factoring in direct and indirect labor, companies can make smarter decisions about efficiency, automation, and long-term cost savings.
How does total cost of ownership support strategic procurement?

Total Cost of Ownership  

How does total cost of ownership support strategic procurement?

TCO helps strategic procurement look beyond purchase price by revealing hidden lifecycle costs, risks and long-term value. For packaging decisions, it supports smarter supplier choices, sustainable solutions and lower total costs over time.
Can total cost of ownership improve reusable versus single-use decisions?

Total Cost of Ownership  

Can total cost of ownership improve reusable versus single-use decisions?

TCO helps businesses look beyond purchase price and compare the full lifecycle costs of reusable and single-use packaging. By revealing hidden costs, break-even points and long-term ROI, it supports smarter, more sustainable packaging decisions.
When should organizations start a total cost of ownership review?

Total Cost of Ownership  

When should organizations start a total cost of ownership review?

Organizations should start a Total Cost of Ownership review when packaging costs, damage rates, sustainability demands, or operational changes begin to affect performance. A proactive TCO review helps uncover hidden lifecycle costs and supports smarter, long-term packaging decisions.
What role does total cost of ownership play in medical logistics?

Total Cost of Ownership  

What role does total cost of ownership play in medical logistics?

Total Cost of Ownership helps medical logistics teams look beyond purchase price and understand the true lifecycle costs of packaging, transport, compliance and risk. For sensitive medical shipments, smarter packaging choices can reduce damage, protect patient safety and improve long-term supply chain performance.
How does total cost of ownership apply to field service equipment?

Total Cost of Ownership  

How does total cost of ownership apply to field service equipment?

Discover how Total Cost of Ownership (TCO) impacts field service equipment beyond the initial purchase price. From maintenance and downtime to transport and protective packaging, TCO helps optimize long-term operational efficiency and reduce hidden costs.
What are the benefits of total cost of ownership in industrial logistics?

Total Cost of Ownership  

What are the benefits of total cost of ownership in industrial logistics?

Total Cost of Ownership (TCO) helps industrial companies uncover the true long-term costs behind logistics and packaging decisions. By looking beyond purchase price, businesses can reduce hidden costs, improve sustainability, and optimize operational efficiency across the entire supply chain.
What factors affect total cost of ownership for sensitive shipments?

Total Cost of Ownership  

What factors affect total cost of ownership for sensitive shipments?

Total cost of ownership for sensitive shipments extends far beyond transport fees alone. Smart packaging, damage prevention, tracking, and lifecycle management can significantly reduce hidden costs, risks, and operational disruptions.
Whitepaper: The Hidden Costs of Packaging

Total Cost of Ownership  

Whitepaper: The Hidden Costs of Packaging

The price on the invoice tells only a small part of the story. In this white paper, you’ll discover how hidden packaging costs arise and how a TCO approach can help you manage risks, failure costs, and process reliability.
How do you measure total cost of ownership across shipment cycles?

Total Cost of Ownership  

How do you measure total cost of ownership across shipment cycles?

Learn how to measure Total Cost of Ownership (TCO) across shipment cycles by analysing lifecycle costs, reuse rates and hidden logistics expenses. Discover how reusable packaging can reduce long-term costs, damage risks and operational inefficiencies.
Can TCO improve return on investment in logistics?

Total Cost of Ownership  

Can TCO improve return on investment in logistics?

Discover how Total Cost of Ownership (TCO) can improve ROI in logistics by reducing hidden operational costs and optimizing packaging performance throughout the supply chain. Learn why lifecycle-focused packaging strategies lead to smarter investments, greater efficiency, and long-term savings.
How does TCO influence logistics budget planning?

Total Cost of Ownership  

How does TCO influence logistics budget planning?

Discover how Total Cost of Ownership (TCO) helps optimize logistics budget planning by uncovering hidden costs across the entire packaging lifecycle. Learn how smarter packaging strategies improve efficiency, reduce risks, and support long-term cost control.
Can reusable solutions lower your total cost of ownership?

Total Cost of Ownership  

Can reusable solutions lower your total cost of ownership?

Reusable packaging solutions can significantly lower Total Cost of Ownership by reducing damage, waste, replacement, and operational costs throughout the entire supply chain. By focusing on lifecycle value instead of purchase price alone, companies improve efficiency, sustainability, and long-term cost control.
How do you calculate total cost of ownership for equipment logistics?

Total Cost of Ownership  

How do you calculate total cost of ownership for equipment logistics?

Discover how Total Cost of Ownership (TCO) in equipment logistics goes beyond transport costs by including hidden expenses such as damage, downtime, storage, and operational inefficiencies. Learn how strategic packaging solutions can reduce long-term costs, improve supply chain reliability, and support sustainable logistics operations.
What does total cost of ownership include beyond purchase price?

Total Cost of Ownership  

What does total cost of ownership include beyond purchase price?

Total Cost of Ownership (TCO) goes beyond the initial purchase price by considering all costs throughout the entire lifecycle of a packaging solution. By including hidden costs such as damage, maintenance, logistics, and inefficiencies, businesses can make more sustainable and cost-effective decisions.
How to start a TCO assessment for your logistics?

Total Cost of Ownership  

How to start a TCO assessment for your logistics?

Learn how to start a Total Cost of Ownership (TCO) assessment for your logistics and discover how lifecycle-based packaging analysis can uncover hidden costs, reduce transport damage, optimize operational efficiency, and improve long-term profitability across your supply chain.
Why is total cost of ownership important in industrial procurement?

Total Cost of Ownership  

Why is total cost of ownership important in industrial procurement?

Discover why Total Cost of Ownership (TCO) is essential in industrial procurement and how focusing beyond purchase price reduces long-term operational costs. Learn how lifecycle analysis, downtime prevention, and strategic packaging solutions improve efficiency and procurement decisions.
How to present total cost of ownership results to management?

Total Cost of Ownership  

How to present total cost of ownership results to management?

Learn how to present Total Cost of Ownership (TCO) results in a way that convinces management and supports strategic decision-making. Discover how clear financial insights, lifecycle costs, and business impact strengthen investment justification and stakeholder alignment.
Can TCO models predict future expenses?

Total Cost of Ownership  

Can TCO models predict future expenses?

Discover how TCO models help predict future packaging and operational expenses by analyzing lifecycle costs, hidden risks, and long-term efficiencies. Learn why strategic packaging decisions go beyond purchase price alone.
Should total cost of ownership include transport damage risks?

Total Cost of Ownership  

Should total cost of ownership include transport damage risks?

Transport damage risks are often overlooked in Total Cost of Ownership, leading to underestimated costs and poor decision-making. By integrating these risks into TCO, companies can make smarter packaging investments that reduce overall costs and improve supply chain performance.
How does total cost of ownership affect supplier relationships?

Total Cost of Ownership  

How does total cost of ownership affect supplier relationships?

Total Cost of Ownership shifts supplier relationships from price-driven decisions to long-term value creation by considering all lifecycle costs. This leads to stronger partnerships, reduced risks, and more sustainable, performance-focused collaboration.
How does total cost of ownership help compare suppliers objectively?

Total Cost of Ownership  

How does total cost of ownership help compare suppliers objectively?

Total Cost of Ownership enables objective supplier comparison by evaluating all lifecycle costs instead of just the purchase price. It reveals hidden risks and long-term expenses, helping companies make smarter, value-driven procurement decisions.
What are common TCO mistakes in procurement?

Total Cost of Ownership  

What are common TCO mistakes in procurement?

Many procurement teams miscalculate Total Cost of Ownership by focusing on purchase price while ignoring operational, labor, and lifecycle costs. This leads to decisions that seem cost-effective upfront but result in higher long-term expenses.
Can total cost of ownership justify higher upfront investments?

Total Cost of Ownership  

Can total cost of ownership justify higher upfront investments?

Higher upfront packaging investments can significantly reduce total costs when evaluated through Total Cost of Ownership (TCO). By minimizing damage, inefficiencies, and lifecycle expenses, smarter packaging becomes a strategic cost-saving asset.
What are hidden costs in total cost of ownership models?

Total Cost of Ownership  

What are hidden costs in total cost of ownership models?

Hidden costs in Total Cost of Ownership often outweigh the initial purchase price, making them critical for accurate decision-making. By considering the full lifecycle, companies can reduce risks, prevent damage, and achieve long-term cost efficiency.
How are transport damage and DOA rates linked in electronics?

DOA's  

How are transport damage and DOA rates linked in electronics?

Transport damage is a leading hidden cause of high DOA rates in electronics, often misattributed to manufacturing defects. By implementing preventive packaging strategies, companies can significantly reduce failures, costs, and customer dissatisfaction.
How do you report DOA damage for insurance claims?

DOA's  

How do you report DOA damage for insurance claims?

This article explains how to correctly report Dead on Arrival (DOA) damage for insurance claims, including strict timelines, required documentation, and common pitfalls. It shows why proper evidence and packaging records are critical to claim approval and how better packaging can prevent costly DOA incidents altogether.
How do you calculate total cost of ownership for reusable transport cases?

Total Cost of Ownership  

How do you calculate total cost of ownership for reusable transport cases?

Total Cost of Ownership shows that packaging costs go far beyond the initial purchase, including damage, transport, and operational expenses. Reusable transport cases reduce cost per use and turn packaging into a strategic advantage.
What is the difference between DOA minimization and standard transport packaging?

DOA's  

What is the difference between DOA minimization and standard transport packaging?

DOA minimization focuses on engineered, product-specific packaging that prevents damage entirely, reducing failures, costs, and downtime. Unlike standard packaging, it transforms packaging from a cost center into a strategic tool for risk management and supply chain reliability.
What is the Total Cost of Ownership for reusable industrial packaging?

Total Cost of Ownership  

What is the Total Cost of Ownership for reusable industrial packaging?

Total cost of ownership reveals that packaging costs extend far beyond the initial purchase, including logistics, maintenance, and damage risks across the full lifecycle. Optimized reusable packaging systems reduce hidden costs and create long-term efficiency within the supply chain.
How can TCO optimization in packaging solutions save costs?

Total Cost of Ownership  

How can TCO optimization in packaging solutions save costs?

TCO optimization in packaging reveals hidden costs across the entire lifecycle, from transport and handling to damage and waste. By focusing on total value instead of purchase price, companies can significantly reduce costs while improving efficiency and reliability.
What is DOA minimization in transportation?

DOA's  

What is DOA minimization in transportation?

DOA minimization in transport focuses on preventing products from arriving damaged or non functional by optimizing packaging, logistics, and risk management across the entire supply chain. It reduces costs, improves reliability, and ensures critical equipment reaches its destination in perfect condition.
What is the difference between standard packaging and DOA preventive packaging solutions?

DOA's  

What is the difference between standard packaging and DOA preventive packaging solutions?

Discover the difference between standard packaging and DOA preventive solutions and how they impact risk, cost, and product integrity across the supply chain. Learn why engineered packaging reduces failures, lowers total cost of ownership, and ensures reliable delivery.
What is DOA reduction in industrial packaging?

DOA's  

What is DOA reduction in industrial packaging?

DOA reduction in industrial packaging focuses on preventing damage during transport through optimized design, materials, and logistics. It improves supply chain reliability while reducing costs and protecting customer satisfaction.
What is DOA prevention in industrial packaging?

DOA's  

What is DOA prevention in industrial packaging?

DOA prevention ensures products arrive undamaged by combining risk analysis with tailored packaging solutions across the entire supply chain. It transforms packaging from a cost factor into a strategic tool for reducing costs, improving reliability and enhancing customer satisfaction.
How do you calculate the total cost of ownership of your logistics packaging in 2025?

Total Cost of Ownership  

How do you calculate the total cost of ownership of your logistics packaging in 2025?

The Total Cost of Ownership (TCO) of logistics packaging goes far beyond the purchase price alone: hidden costs such as damage, inefficient handling, returns logistics and waste disposal ultimately determine the true costs. Smart, reusable and well-designed packaging significantly reduces these costs and delivers long-term savings.
What is total cost of ownership (TCO) in logistics?

Total Cost of Ownership  

What is total cost of ownership (TCO) in logistics?

Total Cost of Ownership (TCO) allows companies to look beyond the purchase price and reveals all logistical costs over the entire lifespan. It uncovers hidden costs such as damage, maintenance and inefficiency, enabling you to make informed choices. For example, a more expensive packaging solution often turns out to be the cheapest in the long term.
What is the difference between initial acquisition costs and TCO in packaging logistics?

Total Cost of Ownership  

What is the difference between initial acquisition costs and TCO in packaging logistics?

Total Cost of Ownership in packaging logistics goes beyond initial purchase price by capturing all lifecycle costs including handling, maintenance, and replacement. This broader perspective enables smarter decisions, reduces hidden costs, and turns packaging into a strategic value driver.
What is TCO optimization for industrial packaging?

Total Cost of Ownership  

What is TCO optimization for industrial packaging?

TCO optimisation is all about reducing all costs associated with industrial packaging, not just the purchase price. By taking into account lifespan, usage, transport, damage and circularity, packaging becomes a strategic cost-saving factor throughout the entire supply chain.
What is TCO for packaging solutions?

Total Cost of Ownership  

What is TCO for packaging solutions?

TCO in packaging looks beyond the initial purchase price and considers all costs across the entire lifecycle, including logistics, handling, maintenance, and end of life. By focusing on durability, reuse, and damage prevention, businesses can reduce total costs and create more efficient and sustainable supply chains.
How do you calculate the total costs of industrial packaging in 2025?

Total Cost of Ownership  

How do you calculate the total costs of industrial packaging in 2025?

By 2025, industrial packaging will no longer be about the lowest price, but about the total cost over the entire lifecycle. This article by Faes explains how to calculate the Total Cost of Ownership (TCO) and why sustainable, reusable solutions are often the most cost-effective choice.
What are circular packaging solutions in the industrial sector?

Sustainability  

What are circular packaging solutions in the industrial sector?

Circular packaging solutions in industry reduce waste, cut costs and extend the lifespan of materials. Through reuse, repair and recycling, companies integrate sustainability directly into their supply chain and strengthen their competitive position.
What is packaging management and why is it important?

Packaging Management  

What is packaging management and why is it important?

Packaging management is a strategic approach that optimizes the entire packaging lifecycle, from design and materials to logistics and sustainability. It uses data-driven insights and circular practices to reduce costs, improve efficiency, and strengthen brand consistency across the supply chain.
How does packaging management increase supply chain effectiveness?

Packaging Management  

How does packaging management increase supply chain effectiveness?

Strategic packaging management transforms packaging from a cost center into a driver of supply chain efficiency. By optimizing design, materials, and lifecycle, businesses reduce costs, minimize damage, and enhance sustainability across the entire logistics chain.
The blind spot in DOA problems: why logistics causes are structurally underestimated

DOA's  

The blind spot in DOA problems: why logistics causes are structurally underestimated

Discover why logistics failures are often the hidden culprits behind DOAs and how simple adjustments to packaging and processes can immediately yield significant gains. Read how you can transform logistics from a blind spot into a strategic asset for your supply chain.
Design for Distribution: engineering choices that reduce DOA probability

DOA's  

Design for Distribution: engineering choices that reduce DOA probability

Discover how you can significantly reduce the risk of defective deliveries (DOAs) right from the design phase by incorporating smart packaging, material and installation factors. Learn how Design for Distribution prevents technical choices from causing headaches, costs and quality losses later in the chain.
Field Service Engineers as DOA remedy: training, tooling and installation scripts

DOA's  

Field Service Engineers as DOA remedy: training, tooling and installation scripts

Field Service Engineers play a crucial role in reducing DOAs. With the right training, tools, and installation scripts, you can prevent errors, save time, and increase the reliability of your service.
Not just material: why one DOA costs >100% of part value

DOA's  

Not just material: why one DOA costs >100% of part value

A defective part upon arrival costs much more than you might think. Once you factor in service hours, urgent transport and stock costs, the damage can amount to between 135 and 219 per cent of the material value. Understanding the causes is crucial to protecting margins and securing growth.
Root causes unraveled: logistics, part quality and service quality (with NFF)

DOA's  

Root causes unraveled: logistics, part quality and service quality (with NFF)

Discover how logistics errors, component quality and service quality together cause the hidden costs of DOAs. This article shows how root cause analysis and smart improvements can make your supply chain more reliable and cost-efficient.
Packaging first: how fewer variants nearly halved DOAs

DOA's  

Packaging first: how fewer variants nearly halved DOAs

Discover how reducing packaging variants drastically improves the service chain: lower costs, fewer DOAs and higher customer satisfaction. This article shows how smart choices in packaging deliver immediate results.
EU Battery Regulation 2027: What does it mean for transport and packaging of lithium batteries?

Laws and regulations  

EU Battery Regulation 2027: What does it mean for transport and packaging of lithium batteries?

The EU Battery Regulation imposes strict requirements on the transport and packaging of lithium batteries from 2027 onwards. This article provides insight into new rules concerning QR codes, Battery Passports, return flows and recycling targets.
From complaint to opportunity: how DOA can help you improve your supply chain

DOA's  

From complaint to opportunity: how DOA can help you improve your supply chain

DOAs may seem like complaints, but they are primarily signals that help improve your supply chain. By analysing causes and optimising processes, you reduce costs, increase reliability and strengthen customer relationships. Faes shows how smart DOA management leads to competitive advantage and sustainability.
The €1.200 reflex: how rush shipments are driving up the real DOA bill

DOA's  

The €1.200 reflex: how rush shipments are driving up the real DOA bill

Urgent shipments seem like a quick solution for DOAs, but they can drive costs up to eight times higher than regular transport. This article shows how prevention, detection, and smart inventory strategies not only reduce costs but also structurally increase reliability and customer satisfaction.
PPWR: What does the new EU regulation mean for industrial packaging?

Laws and regulations  

PPWR: What does the new EU regulation mean for industrial packaging?

The new EU PPWR regulation will impose strict requirements on industrial packaging from 2026 onwards. Companies must focus on reuse, recyclability and digital traceability in order to remain compliant. This article explains what is changing and how your organisation can prepare.
Responsibility in DOA: who pays the bill?

DOA's  

Responsibility in DOA: who pays the bill?

Dead on Arrival products incur high costs due to transport, stock and repair work. This article explains who is responsible for these costs and how better packaging and chain collaboration can structurally reduce the number of DOAs.
The hidden 4%: how DOAs erode your service revenue and margin

DOA's  

The hidden 4%: how DOAs erode your service revenue and margin

Dead-on-arrival parts may seem like a minor issue, but their impact is significant. On average, companies lose more than 4% of their spare parts revenue due to defective deliveries. Discover the hidden costs and how you can limit them in this article.
Service levels at risk: what DOAs do to fill and ready rates

DOA's  

Service levels at risk: what DOAs do to fill and ready rates

DOAs have a direct impact on service levels and increase costs due to additional demand, urgent deliveries and higher stock levels. This article shows how fill and ready rates come under pressure and offers strategies to limit damage and gain a competitive advantage.
Whitepaper: Packaging-as-a-Service

Packaging Management  

Whitepaper: Packaging-as-a-Service

Packaging as a Service transforms packaging from a cost item into a strategic tool for cost control, circularity, and compliance. The white paper demonstrates how this model assists companies in operating more sustainably and efficiently within the requirements of the EU Packaging Regulation.
Increase inventory against DOA? Only makes sense at extreme ratios

DOA's  

Increase inventory against DOA? Only makes sense at extreme ratios

Increasing stock seems like a quick fix for DOA, but often incurs high costs without addressing the real cause. This can only be useful in cases of exceptionally high defect rates, whereas structural improvements in packaging and logistics are almost always more effective.
The hidden costs of Dead-on-Arrival (DOA): Why the problem is bigger than you think

DOA's  

The hidden costs of Dead-on-Arrival (DOA): Why the problem is bigger than you think

Dead-on-arrival products cause more damage than just return costs and replacements. They disrupt production processes, strain customer relationships and increase the ecological footprint. Through better packaging strategies and chain-wide collaboration, Faes helps companies to prevent these hidden costs on a structural basis.
Whitepaper: Customisation for demanding environments

Custom Design & Production  

Whitepaper: Customisation for demanding environments

This white paper demonstrates how customised packaging provides protection in the most demanding environments. With a focus on strict standards, sustainability, and first-time-right solutions, you will discover how packaging contributes to safety and efficiency.
Are custom packages reusable?

Sustainability  

Are custom packages reusable?

In this article, you can read how customised packaging can be reused for many transport cycles thanks to strong materials and smart design. You will discover how reuse not only reduces costs but also contributes to sustainability and a circular supply chain.
Faes – partner in Printed Electronics

Packaging Management  

Faes – partner in Printed Electronics

Faes strengthens the growth of Printed Electronics through smart collaboration and automated packaging management. With solutions such as RFID tracking, pool management and PackAssist®, we ensure that companies can organise their supply chain more efficiently and focus on their core activities.
DOAs snatch 30 percent off profits

DOA's  

DOAs snatch 30 percent off profits

In this article, you will learn how Dead On Arrival's (DOAs) consume an average of 30 per cent of profits and why the actual costs are often underestimated. You will also discover how better packaging management and process improvement can drastically reduce damage and increase customer satisfaction.
Prevent packaging problems in your supply chain

Packaging Management  

Prevent packaging problems in your supply chain

Packaging problems in your supply chain lead to higher costs, delays and errors. By standardising packaging and using smart tools such as PackAssist, you can improve efficiency and customer satisfaction. Faes shows how this directly contributes to cost savings and a professional image.
What does packaging have to do with SLAs?

Custom Design & Production  

What does packaging have to do with SLAs?

Good packaging is crucial to meeting SLAs, as it directly affects delivery time, quality and customer satisfaction. Poorly packaged products lead to damage and DOAs, resulting in fines and reputational damage. By organising packaging smartly, you reduce risks and increase reliability towards customers.
Why it’s smart to engage in sustainable packaging

Sustainability  

Why it’s smart to engage in sustainable packaging

Sustainable packaging reduces costs, extends the lifespan of packaging and prepares companies for stricter legislation. It also strengthens your image and contributes directly to a future-proof supply chain.