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Summary of this article

Early involvement is often regarded in projects as additional coordination at the outset, even though this is precisely when the most important decisions regarding protection, material use, logistics and costs are made. When a packaging specialist is involved during product development, product specifications, vulnerabilities, transport conditions and production requirements can be translated directly into a suitable packaging solution. The key challenge is to balance the need to begin quickly with a preliminary design against taking sufficient time to achieve the best balance between price and quality.

When packaging is not considered until the end of a project, design flexibility is limited and problems arise further along the supply chain. The solution is then often based on assumptions, existing packaging or available standard dimensions, resulting in excessive material use, underutilised transport capacity or insufficient product protection. For procurement, engineering and operations, this leads to additional modifications, project delays, higher transport costs and solutions that do not align effectively with pallets, production lines or available packing capacity.

Packaging becomes easier to manage when product development and packaging development proceed in parallel. By benchmarking at an early stage, comparing different concepts and involving procurement early in the project, specifications, lead times and capacity can be aligned in advance. In this way, packaging shifts from being an afterthought to becoming an integral part of the design, structurally reducing costs, lead times and supply chain risks.
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What early involvement of a packaging specialist gets you

As a salesmanager, I am involved in many diverse projects. Time and again I see how important early involvement is. And what it brings to the customer.

Een team van Faes medewerkers bespreekt verpakkingsontwerpen aan een tafel, met verschillende technische tekeningen en blauwdrukken verspreid.

Good work takes time

If I ask you to draw a car in ten minutes, I’m sure a detailed drawing will come out. In two minutes it becomes more difficult. Let alone if you only get twenty seconds, then it’s already clever if you can recognize a car in it. That’s actually how it works with packaging. Let me explain. Often the development of packaging only comes into the picture when the product to be packaged is already finished. If the product is already in the production phase, there is just time left for packaging. Of course, a lot is possible with some art and craftsmanship. But whether that ensures the best answer to your packaging question… A good packaging solution needs time. Exactly how much time is different for every packaging question.

What does early involvement have to offer you?

The earlier you are at the table as a buyer yourself, the more value you can add. You get the chance to benchmark and look for the right packaging solution. If you involve your packaging supplier in the specification phase, you will get even further. They can help you map out the entire packaging chain so you can better determine what specs the packaging needs to meet.

Because you give your supplier a more complete picture of the product and your packaging needs, you get a better solution. Packaging that optimally protects the new product in which so much has been invested during transport and storage.

Benchmarking

Because you are involved at an earlier stage, you can also start benchmarking sooner. This helps prevent budget discussions and complications later on. You will no longer be surprised by a last-minute request to arrange packaging for a fixed amount. Instead, you remain in control by ensuring that both the packaging and transport are included in the Engineering Bill of Materials, with an appropriate budget allowance.

Unnecessary costs and problems further down the supply chain

I am convinced that early involvement results in a better solution with the best possible price-quality ratio. If you only start working on the packaging at the last minute, the delivery deadline becomes the deciding factor. To meet that deadline, you have little choice but to accept rush charges.

There is hardly any time to consider every detail of the solution. In some cases, this can lead to unnecessary damage to the product further down the supply chain. It can also result in unnecessarily high transport costs, for example because the packaging falls just outside the standard dimensions of a pallet.

Why does early involvement work better?

While product development is in full swing, we as packaging specialists are already learning the ins and outs of the product. That saves time. Once the product design is completely finished and all packaging specifications are clear, we can get to work. The job is scheduled on time, so you can count on us having sufficient capacity available. With rush jobs, of course, that is questionable.

As a buyer, make sure you are at the table on time!

Avoid packing only at five to midnight. And that you have to settle for the best feasible solution. Or that you have to accept that the project will be delayed. You can ensure that the process of developing the packaging is not completely separate from the product development process. So that you can tailor the packaging even better to the product.

Is it high time to involve a packaging expert in your project?

We are of course ready to help you! Leave your question or request in the contact form below or contact us directly.

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Robert Verboven

Robert Verboven

Sales Manager

Robert Verboven is Sales Manager at Faes and advises customers on smart packaging solutions within the industry. He translates complex packaging needs into practical solutions that contribute to a more efficient supply chain.

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This is how we create the ideal packaging together

Good packaging doesn’t just happen by chance. Using a tried-and-tested approach, our specialists guide you step by step from the initial idea to the finished product.

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1
Intake
During an initial consultation, our packaging experts will identify your specific requirements. By discussing the criteria the packaging must meet, they can work with our engineers to develop a concept.
2
Concept
Is standard packaging an option, or is bespoke packaging required? This decision is made in consultation with the consultants and designers
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Design
Based on the concept, you will receive a suitable proposal. Thanks to our short lines of communication, we can easily make adjustments whenever necessary. Are you happy with the advice? If so, we’ll work towards producing a prototype.
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Prototype
Throughout the process, we present concepts digitally and, where necessary, submit 2D drawings for review. You and your project team members can provide feedback or approve them, ensuring that decisions are clearly documented and the review process runs efficiently.
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Production
Once approval has been given, our skilled craftsmen get to work on producing the packaging. From closures to a fully bespoke interior: we ensure that all your requirements are carefully incorporated into the final solution.
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Service
We remain involved even after delivery. We are happy to take care of all your packaging needs, so that you can count on our support for maintenance, modifications or more complex issues.