A vibration test shows whether an industrial package adequately protects products during transport. Together with our renowned partners, we simulate realistic conditions and translate these results into concrete improvements for optimal safety.
Summary of this article
Vibrations during transport seem harmless at first glance, but in reality are one of the greatest threats to valuable and sensitive industrial products. Whether precision instruments in the high-tech sector, medical equipment or defense components, prolonged exposure to vibration can lead to component loosening, structural damage or loss of performance.
In cooperation with renowned partners, realistic transport conditions are simulated to validate whether a package can withstand the load during transport. This ensures our customers that their products reach their destination undamaged and in accordance with the set standards.
In this article, you will read what a vibration test entails, how it is performed according to the standard and why this test may be important for your packaging.
A vibration test, also known as a vibration test, is a test that simulates the forces that a package and its contents are subjected to during transport. This involves the use of specialized vibration tables that simulate the movements and vibrations that can occur during transport by road, rail, air or sea. Depending on the standard set, this can range from a single sinusoidal vibration to complex, random vibration profiles that simulate a realistic transport scenario.
The purpose of this test is to assess whether the packaging adequately protects the contents from damage, shifting or loss of function. This is especially important with fragile, valuable or heavy products, where minor damage can have a major impact on performance, safety or delivery reliability. Performing a vibration test determines whether the packaging design meets predefined requirements and international standards such as ASTM, ISTA or MIL-STD-810.
A vibration test is always carried out according to a documented test protocol based on the applicable standard and the predefined requirements. The standard determines the test method, duration and frequencies to which the packaging is subjected.
Different test methods may be used depending on the standard and the predefined requirements. During a sine sweep, the vibration frequency is gradually increased to identify potential resonance points. During a sine dwell, the vibration is maintained at a fixed frequency to verify whether the packaging can withstand prolonged resonance loads.
For a more realistic scenario, a random vibration test is often used. This method applies multiple frequencies to reproduce the varying vibrations experienced during transport. In some cases, these profiles are combined to simulate a more complex load pattern.
For the test, the packaging, including the product, is carefully placed on a vibration table. Sensors may be fitted where necessary to record forces, acceleration and any deformation. Hydraulic and electrodynamic vibration tables are used for this purpose. In addition to generating high forces and frequencies, these systems can also simulate additional environmental conditions, such as temperature fluctuations and humidity.
To replicate real-life conditions as accurately as possible, Faes often performs these tests using a dummy product inside the packaging. The dummy corresponds to the final product in terms of shape and weight, ensuring that the results are representative.
After the test, a reputable testing institute prepares an internationally recognised test report. Because standards do not always provide a straightforward pass-or-fail result, we translate the findings into practical recommendations. This enables us to determine whether the packaging is immediately suitable or whether adjustments to its construction, materials or interior are required. The test therefore provides a reliable indication of the packaging’s performance before it is put into use.
A vibration test forms part of the development process when it is included in the predefined requirements. In that case, Faes manages the entire process, from the initial analysis through to the final evaluation, ensuring that the customer receives packaging that meets the required standards.
Together with the customer, we identify all relevant product and transport characteristics, as well as the applicable standards. These may include dimensions, weight, fragility, modes of transport and any sector-specific or customer-specific guidelines. This analysis forms the basis for the packaging design and the testing requirements.
Our engineers translate the specifications into packaging that meets all requirements. This includes selecting the appropriate materials, designing the construction of the case or crate, and developing an interior that protects the contents. Any improvements identified through previous test results are incorporated directly into the design.
Faes works with reputable partners to ensure that the test is carried out professionally and in accordance with the correct standards. We coordinate the logistics, deliver the packaging to the testing facility and ensure that all documentation is complete and accurate.
After the test, we analyse the results and discuss them with the customer. Where necessary, we make improvements to the design or material selection so that the packaging performs optimally in real-life conditions.
A vibration test is a reliable way to assess whether a package and its contents can withstand the dynamic forces that occur during transport. For products in industries such as high-tech, medical technology and defense, this can mean the difference between an undamaged delivery and costly damage.
At Faes, we ensure that a vibration test is seamlessly integrated into the development process when it is part of the predefined requirements. Through our combination of technical expertise, customer-oriented analysis and cooperation with reputable partners, we deliver packaging solutions that meet the standard and are demonstrably safe in practice.
Do you need packaging that can withstand vibration during transport? Then contact our specialists for a no-obligation consultation. Together we will determine the right testing approach and ensure that your products arrive at their destination safely, undamaged and in compliance with the set standards.
Tim van de Puttelaar is the Engineering Manager at Faes and specializes in packaging engineering and custom solutions. In his articles, he shares insights on optimization, testing, and engineering projects that contribute to more efficient and sustainable packaging solutions within complex supply chains.
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