How to test packaging to avoid dead on arrival problems?

Tim van de Puttelaar

Tim van de Puttelaar is the Engineering Manager at Faes and specializes in packaging engineering and custom solutions. In his articles, he shares insights on optimization, testing, and engineering projects that contribute to more efficient and sustainable packaging solutions within complex supply chains.

DOA's

How to test packaging to avoid dead on arrival problems?

Prevent transit damage and product failure by testing packaging under realistic conditions. Discover which test methods, standards and steps provide reliable protection. Reduce the risk of returns, delays and dissatisfied customers.

Custom Design & Production

Whitepaper: Packaging as an Engineering Challenge

Shipping damage to high-tech products is rarely just bad luck: it is the predictable result of packaging choices made without sufficient knowledge. In this white paper, Faes explains why packaging is not a minor logistical issue, but an engineering challenge with measurable risks.

Laws and regulations

How do you document test results for transport case certification?

Properly documenting transport case test results is essential for certification, ensuring compliance, traceability, and proven protection performance. Structured and consistent reporting minimizes risks, supports audits, and guarantees reliability across demanding industries.

Custom Design & Production

Plastic welding: the next step in strong, reliable customised packaging

Plastic welding offers a stronger, more durable and more reliable connection than traditional adhesive techniques. This technique makes customised packaging more robust, consistent and resistant to demanding industrial conditions. Faes is taking a new step forward in quality and production stability with this technique.

Laws and regulations

Safe packaging and transport of flammable liquids: legal requirements and practical risks

Flammable liquids pose significant risks during storage and transport. This article explains the legal requirements (ADR, IMDG, IATA) and practical hazards and shows how the correct UN-certified packaging prevents incidents.

Lithium-Ion packaging

Safe Transport of Lithium-Ion Batteries: Standards, Risks and Certified Packaging

Strict international standards apply to the safe transport of lithium-ion batteries due to the high risk of fire and explosion. This article explains which regulations apply, which UN-certified packaging is required, and how companies can limit risks with the right materials and procedures.

Laws and regulations

What happens if you do not comply with REACH? Fines, risks and reputational damage

Failure to comply with REACH leads to substantial fines, supply chain disruptions and lasting damage to reputation. The article emphasises how crucial correct documentation, chain responsibility and continuous monitoring are to prevent risks and ensure business continuity.

Laws and regulations

What is REACH? European legislation explained for industry

REACH is the European framework that regulates the use of chemical substances across the entire supply chain, requiring companies to demonstrate safety and transparency. This article explains how REACH affects materials, packaging design, and compliance obligations for industrial manufacturers, and how Faes supports companies in becoming fully REACH-proof.

Custom Design & Production

Which corrosion resistance tests are mandatory for seawater transport?

Corrosion resistance testing is essential for ensuring products withstand harsh seawater conditions and arrive without damage. By applying standardized tests and selecting the right materials, companies can reduce risk, prevent costly failures, and protect supply chain reliability.

Custom Design & Production

Which vibration tests realistically simulate transportation of equipment?

Learn how vibration testing helps prevent transport damage and optimise packaging. Faes explains which test methods most realistically simulate the transport of equipment and how international standards such as ASTM D4169 and ISO 13355 increase reliability.

Custom Design & Production

Which coating provides the best protection against chemical aggression?

Explore how to choose coatings that resist chemical aggression in harsh environments. Faes discusses the comparative strengths of fluoropolymers, epoxies, and other barrier systems, and offers guidance for matching coatings to specific chemicals and use-cases.

Custom Design & Production

Which gasket materials guarantee long-term water resistance?

The article explains how selecting the right gasket material, such as silicone, EPDM, neoprene or natural rubber, is essential for achieving long-term water tightness in industrial enclosures. It outlines the strengths and limitations of each material, their impact on IP ratings and the environmental factors that influence durability.

Custom Design & Production

How does a temperature test work for packaging that has to withstand extreme temperatures?

A temperature test shows whether packaging can withstand extreme cold and heat, ranging from −40 °C to +80 °C or even further. Realistic climate simulations are used to check whether materials, closures and seals remain reliable, so that products can be transported and stored safely and in accordance with international standards.

Custom Design & Production

How is a vibration test performed for industrial packaging?

A vibration test shows whether an industrial package adequately protects products during transport. Together with our renowned partners, we simulate realistic conditions and translate these results into concrete improvements for optimal safety.

Custom Design & Production

How does an IP test for dust and waterproofness of packaging work?

An IP test determines how well a package is protected against dust and water according to the international IEC 60529 standard. Through testing by our reputable partners, the IP code provides assurance about the reliability and safety of your packaging. We guide you from analysis to certification so that your products are always optimally protected.

Custom Design & Production

Skipping the prototype phase: new trend in product development?

In this article, Faes demonstrates how skipping the prototype phase becomes feasible through thorough risk analysis with FMEA prior to design. This approach enables companies to get to market faster without compromising on quality.