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What is involved in the development of drone packaging?

Just a few years ago a rare sight, nowadays the most normal thing in the world: drones. Although we still often see them as a fun "toy" for hobbyists, drones are increasingly being used for a variety of purposes and activities. These include safety, inspection, film and photography.

The prices of professional drones can be quite high, depending on the functionalities required for a particular application. Transporting such a drone loose or in a simple bag or suitcase obviously poses risks for such a fragile and precious product. So good, appropriate packaging is indispensable. Yet, unfortunately, current drone packaging is often still inadequately tailored to the product, the user and the method of use (application).

In order to develop packaging that is perfectly suited to your drone and application, we always discuss several aspects with you in advance:

Where and how will the drone be used?

Will the drone be transported via air, road or sea freight, or will you take it on a trip manually yourself? What kind of environment and climate will it be used in? Is it important that the case be weatherproof and dust- and waterproof? What is preferred; a compact case in which you transport the drone disassembled or should it always be “ready for action”? What all must the case be able to withstand; drops, bumps, impact?

We lay this and more down in your set of requirements.

Has battery life been taken into account?

The average battery life of a drone can be translated to about 30 flight minutes. Thus, a drone needs several batteries to be active for a day(s). However, we see that many manufacturers make little allowance for extra batteries in their case designs. If you pack a drone in a case with two extra cutouts for batteries, your drone can fly for a maximum of an hour and a half. Perhaps that is enough or you are always near charging facilities. If not, it is wise to think about extra storage space in the design of the package.

How many batteries are allowed on the plane?

Did you know that there are strict regulations on bringing batteries on the plane? So it’s important to know in advance how many batteries you are allowed to take on a trip. This has to do with lithium ion, which falls under hazardous liquids. Read more about safe transportation of lithium-ion batteries here.

3D scan van drone met handheld scanner voor digitale modellering en maken van industriële maatwerkverpakking

How important is the ease of use of the drone case?

The ease of use of drone packaging depends on three factors:

  1. The drone’s readiness for use.
  2. Case size.
  3. Cutouts that promote flexibility.

These days, drone cases are larger because manufacturers are more often choosing to pack drones as ready to use as possible. Case open, propellers mounted, and into the air. This leads to an increase in volume and thus a larger case. This is at odds with the desire to have a suitcase that is as compact as possible; after all, it saves transport costs and increases mobility for the user. Of course, the wishes of each user may differ.

Early involvement

Thus, the development of an optimal drone case involves the user’s wants and needs. Therefore, the advice is to think about the design of the case in time, preferably involving a packaging specialist. Early involvement of the manufacturer ensures that the right case can be developed in time, taking into account the wishes of the end user. So start talking to a packaging specialist on time so that your wishes are given optimal consideration in the design of the ideal drone case for you.

Are you also looking for the ideal drone case?

Of course, my colleagues and I are happy to help you. Please leave your comment or question in the form below or contact us directly.

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Michel Prins

Michel Prins

Accountmanager Safety & Security

Michel Prins is Account Manager at Faes and a specialist in Safety & Security. Thanks to his background at the Ministry of Defense and years of experience in the sector, he advises organizations on reliable packaging solutions for critical applications. He combines practical knowledge with technical expertise to package sensitive equipment safely and efficiently.

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This is how we create the ideal packaging together

Good packaging doesn’t just happen by chance. Using a tried-and-tested approach, our specialists guide you step by step from the initial idea to the finished product.

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1
Intake
During an initial consultation, our packaging experts will identify your specific requirements. By discussing the criteria the packaging must meet, they can work with our engineers to develop a concept.
2
Concept
Is standard packaging an option, or is bespoke packaging required? This decision is made in consultation with the consultants and designers
3
Design
Based on the concept, you will receive a suitable proposal. Thanks to our short lines of communication, we can easily make adjustments whenever necessary. Are you happy with the advice? If so, we’ll work towards producing a prototype.
4
Prototype
Throughout the process, we present concepts digitally and, where necessary, submit 2D drawings for review. You and your project team members can provide feedback or approve them, ensuring that decisions are clearly documented and the review process runs efficiently.
5
Production
Once approval has been given, our skilled craftsmen get to work on producing the packaging. From closures to a fully bespoke interior: we ensure that all your requirements are carefully incorporated into the final solution.
6
Service
We remain involved even after delivery. We are happy to take care of all your packaging needs, so that you can count on our support for maintenance, modifications or more complex issues.