Contact

Summary of this article

Ordering MIL-STD packaging requires more than simply selecting a robust crate. For defence applications, it must be clear in advance which risks the packaging needs to protect against and which military standards, test methods, and documentation requirements it must meet. Shock, vibration, moisture, temperature, and long-term storage may all form part of the requirements. The key challenge is therefore that the packaging must not only be technically suitable, but that this suitability must also be demonstrably substantiated.

For procurement, engineering, and quality teams, this means that the requirements must be translated into concrete technical specifications and test criteria before an order is placed. Relevant MIL-STD standards determine which tests are required, such as drop tests, vibration tests, climatic testing, and moisture-resistance assessments. Test reports, material data, drawings, and certificates are essential to demonstrate afterwards that the delivered solution complies with the agreed requirements. If this supporting evidence is missing, there is a risk that the packaging may still be rejected during an audit, acceptance process, or operational use.

The greatest level of control is achieved when design, production, testing, and certification are managed as one integrated process. By defining before ordering which standards apply, which test results are required, and which documentation must be delivered, compliance is prevented from becoming a final-stage check. In this way, the procurement of MIL-STD packaging shifts from a routine purchasing decision to a controlled qualification process that enables organisations to systematically reduce product damage, delays, rejection, and compliance risks.
Show full summary »

Mission-critical equipment doesn't get a second chance. If a drone, communication system, or sensitive military device is damaged in transit, the consequences are felt immediately in the field.

Standard packaging doesn't offer that assurance. For that, you need a MIL-STD packaging solution that demonstrably meets military standards.

Open transportkist van Faes met nauwsluitende compartimenten voor een drone en bijbehorende onderdelen, bedoeld om gevoelige drone-uitrusting tijdens civiel transport te beschermen.

What sets MIL-STD packaging apart from standard industrial packaging

Standard industrial packaging protects products under normal conditions. MIL-STD packaging must perform under extreme conditions where standard packaging simply fails.

The difference isn’t just about material thickness or structural strength. It’s about a systematic approach in which protection is demonstrably verified through standardized test protocols and documentation.

What concretely sets MIL-STD packaging apart:

  • Designed to handle multiple stressors simultaneously: shock, vibration, moisture, pressure, and temperature fluctuations
  • Based on military specifications that precisely define which loads the packaging must withstand
  • Fully documented and traceable, so you can demonstrate compliance during audits and supplier evaluations
  • Designed for reuse and repairability, in line with circular defense logistics

In short: standard packaging protects. MIL-STD packaging proves that it protects.

The MIL-STD requirements that determine whether packaging is fit for purpose

MIL-STD stands for Military Standard — a set of specifications developed by the U.S. Department of Defense and applied worldwide. The most relevant standard for packaging is MIL-STD-2073, which defines the standard practice for military packaging methods.

In addition to this standard, supplementary specifications govern how packaging is tested and evaluated:

  • MIL-STD-648: requirements for packaging design and construction
  • MIL-STD-3010: test methods for packaging materials
  • MIL-SPEC: product-specific military specifications that may vary by device or system

In Europe, additional standards also apply, including NEN standards and UN certifications, depending on the type of cargo and the transport route.

The exact requirements depend on the item being packaged, the mode of transport (air, sea, land), and the intended operational use. That makes custom solutions not a luxury, but a necessity.

Test procedures that MIL-STD packaging must pass

Packaging that claims MIL-STD compliance without test results to back it up is worthless. The test procedures are the foundation of certification.

Standard test procedures for MIL-STD packaging include:

  • Drop test: the package is dropped from various heights and angles to measure shock resistance
  • Vibration test: simulation of transport by road, rail, or air to assess whether contents are damaged by sustained vibration
  • Stacking test: measurement of the compressive load the packaging can bear without deforming
  • Climate test: exposure to extreme temperatures, humidity, and temperature cycling
  • Water resistance test: verification that the packaging meets the required IP rating

All tests are conducted according to standardized protocols, ensuring that results are reproducible and comparable. The test results form the basis of the technical documentation that accompanies the packaging.

Without that documentation, you cannot demonstrate compliance during an audit or procurement process.

How Faes develops and produces certified MIL-STD packaging

Faes has worked for years as a packaging partner for defense organizations, military technology suppliers, and security institutions. That experience translates into a structured development process that starts with the technical requirements of your equipment.

The MIL-STD packaging development process at Faes:

  • Technical intake: analysis of the item to be packaged, the transport route, and the applicable MIL-STD standards
  • Engineering and design: in-house development of the packaging based on exact dimensions and protection requirements
  • Material selection: selection of materials that demonstrably meet the required standards, from foam interiors to robust outer enclosures
  • Prototyping and testing: production of a prototype that is tested against the relevant MIL-STD parameters
  • Documentation: complete technical documentation covering design, materials, and test results
  • Production: in-house series production, ensuring quality and lead times remain fully controlled

Faes combines more than 35 years of expertise with a sustainable approach. Packaging is designed for reuse and repairability, consistent with the circular logistics principles that an increasing number of defense organizations are pursuing.

Request a custom MIL-STD packaging solution

Do you know what you need? Or do you still have questions about which standards apply to your situation? Faes.nl is here to help, from the initial intake through to certified packaging.

What you can expect when you get in touch:

  • A concrete technical intake with no obligations
  • Clarity on which MIL-STD standards and test procedures are relevant to your equipment
  • A custom-developed proposal with specifications, materials, and a project timeline
  • Complete documentation aligned with your audit and procurement requirements

Faes specializes in packaging for the defense sector and understands the critical demands of mission-critical equipment — from a single transport case to a complete packaging solution for an entire drone fleet.

Get in touch and discuss your packaging challenge directly with a specialist.

Print
Email Download PDF
Michel Prins

Michel Prins

Accountmanager Safety & Security

Michel Prins is Account Manager at Faes and a specialist in Safety & Security. Thanks to his background at the Ministry of Defense and years of experience in the sector, he advises organizations on reliable packaging solutions for critical applications. He combines practical knowledge with technical expertise to package sensitive equipment safely and efficiently.

More articles by Michel Prins

This is how we create the ideal packaging together

Good packaging doesn’t just happen by chance. Using a tried-and-tested approach, our specialists guide you step by step from the initial idea to the finished product.

Contact
1
Intake
During an initial consultation, our packaging experts will identify your specific requirements. By discussing the criteria the packaging must meet, they can work with our engineers to develop a concept.
2
Concept
Is standard packaging an option, or is bespoke packaging required? This decision is made in consultation with the consultants and designers
3
Design
Based on the concept, you will receive a suitable proposal. Thanks to our short lines of communication, we can easily make adjustments whenever necessary. Are you happy with the advice? If so, we’ll work towards producing a prototype.
4
Prototype
Throughout the process, we present concepts digitally and, where necessary, submit 2D drawings for review. You and your project team members can provide feedback or approve them, ensuring that decisions are clearly documented and the review process runs efficiently.
5
Production
Once approval has been given, our skilled craftsmen get to work on producing the packaging. From closures to a fully bespoke interior: we ensure that all your requirements are carefully incorporated into the final solution.
6
Service
We remain involved even after delivery. We are happy to take care of all your packaging needs, so that you can count on our support for maintenance, modifications or more complex issues.