Contact

Summary of this article

PE foam waste creates a strategic tension between high-quality product protection and circular material use. In high-tech, medical technology, defence, and industrial manufacturing, PE foam is often essential for custom-made interiors. However, the production process generates offcuts that lose their value when they are not reused. Faes reprocesses this material stream and gives the waste a second application.

When companies treat residual material solely as waste, this leads to structurally higher processing costs, material wastage, and greater dependence on virgin raw materials. At the same time, risks increase in relation to sustainability targets, compliance, and transparency regarding the environmental impact of the supply chain. The business impact extends beyond waste costs: inefficient material use affects the carbon footprint, security of supply, customer confidence, and the ability to demonstrate circular operations.

An effective approach starts with separating, registering, and repurposing residual material streams at the highest possible value, combined with packaging design that reduces material use from the initial design phase. Faes shreds PE foam offcuts and enables their reuse in new applications, while insights from the material stream are fed back into design and production. In this way, packaging management becomes a strategic tool for structurally reducing waste, costs, and raw material risks.
Show full summary »

In the context of sustainability, Faes recently purchased a special shredder and installed the corresponding extraction system. "Disposing of something that is still usable as residual waste is out of date," said Faes CEO Johan Faes. Residual waste PE foam that previously disappeared into the gray container is disposed of in a constructive way so that this foam rubber can be reused as mats for under artificial turf fields.

Medewerker van Faes voert een PE-foam onderdeel in een industriële shredder, passend bij het hergebruik van schuimafval binnen circulaire verpakkingsoplossingen.

Contributing to a Better Environment

More and more companies are beginning to realise just how significant the impact of an efficient packaging policy can be throughout the supply chain. According to Johan, this is also an important aspect of circular business:

“Companies are starting to recognise the environmental impact of packaging and shipping. Although packaging costs are relatively low within the industrial sector, there is still considerable room for improvement when it comes to sustainability. The positive side is that, in absolute terms, this can also result in substantial financial savings.”

The same reasoning formed the basis for purchasing this shredder.

“The payback period for this business case is eight years. For many companies, that would not be attractive, as they often require investments to deliver a return within a maximum of two years. We save on disposal costs and even receive a small payment in return, but in this case, we consider the contribution we make to the environment to be far more valuable.

We made this investment primarily with the aim of contributing to a better living environment. By thinking carefully about circular business practices, we hope to continue making a positive contribution to a better and more sustainable environment, both now and in the future.

We also hope that other entrepreneurs will take a closer look at the lifecycle of their products and their use of raw materials. These developments take time and require new insights, but when companies work together, we can make a much greater contribution to our living environment. After all, circular business is something we must do together!”

What is circular business?

Circular business is a new way of working, a new way of looking at the production process. You not only look at the lifespan of a product but also at its place within a larger system. A product is designed to close its cycle. Used raw materials are reused to avoid waste and wastage.

Industrial packaging: an untapped opportunity for cost savings and sustainability

“Our focus is on sustainability within industrial packaging. However, industrial packaging is not nearly as current and top-of-mind as consumer packaging. The focus in industry is on the product, not the packaging. Optimizing this, however, contributes enormously to cost savings and a better environment. As Faes, we deal with integral packaging optimization. There are still great opportunities there.”

Johan Faes, Founder and CEO of Faes

Contributing to a better environment

More and more companies still hardly realize the great impact of an efficient packing policy within the chain. According to Johan, that too is an aspect of circular business:

“What companies are already beginning to realize is the impact of packaging and shipping on the environment. Although the cost of packaging in the industry is relatively low, there is still much to be gained when it comes to sustainability. The great thing, however, is that in absolute numbers this can also still make a lot of money.”

That same thought underlies the purchase of this shredder.

“The payback period of this business case is 8 years. For many companies this is not interesting, because often the maximum ROI for their investments is at most 2 years. We save landfill costs and we even get a little money back, but we consider the contribution we make to the environment in this case to be worth much more.

We made this investment primarily with a contribution to our environment in mind. By thinking about circular business, we hope to contribute to a better and more sustainable environment now and in the future in other areas. We also hope that other entrepreneurs will take a closer look at the cycle of their products and raw material use. Such things take time and require new insights, but when companies take this up together we can make a greater contribution to our living environment. After all, circular business is something you do together!”

Attention to sustainability at Faes

The Dutch economy must be fully circular by 2050, according to the government’s government-wide program. To make that happen we all have to do our part; government, citizens and companies. Read here about the ways in which we at Faes pay attention to sustainability. Would you like to know more about this or are you curious about how packaging can contribute to sustainability within your company? Ask your question in the contact form below or contact us directly.

Print
Email Download PDF
Johan Faes

Johan Faes

CEO

Johan Faes is founder and CEO of Faes. His vision for innovation, sustainability and supply chain collaboration is leading the company into a future as a 4PP partner for the manufacturing industry. His contributions share insights on strategy, leadership and the power of packaging as a process.

More articles by Johan Faes

This is how we create the ideal packaging together

Good packaging doesn’t just happen by chance. Using a tried-and-tested approach, our specialists guide you step by step from the initial idea to the finished product.

Contact
1
Intake
During an initial consultation, our packaging experts will identify your specific requirements. By discussing the criteria the packaging must meet, they can work with our engineers to develop a concept.
2
Concept
Is standard packaging an option, or is bespoke packaging required? This decision is made in consultation with the consultants and designers
3
Design
Based on the concept, you will receive a suitable proposal. Thanks to our short lines of communication, we can easily make adjustments whenever necessary. Are you happy with the advice? If so, we’ll work towards producing a prototype.
4
Prototype
Throughout the process, we present concepts digitally and, where necessary, submit 2D drawings for review. You and your project team members can provide feedback or approve them, ensuring that decisions are clearly documented and the review process runs efficiently.
5
Production
Once approval has been given, our skilled craftsmen get to work on producing the packaging. From closures to a fully bespoke interior: we ensure that all your requirements are carefully incorporated into the final solution.
6
Service
We remain involved even after delivery. We are happy to take care of all your packaging needs, so that you can count on our support for maintenance, modifications or more complex issues.