Understanding the difference between acquisition costs and Total Cost of Ownership (TCO) is essential for smart logistics investments. Faes explains how sustainable, reusable packaging may cost more upfront but delivers long-term savings through reduced maintenance, waste, and lifecycle expenses.
Faes explains how DOA preventive packaging minimizes transport damage, reduces costs, and boosts reliability in high-tech logistics. By using tailored materials and shock-absorbing designs, it safeguards sensitive equipment and ensures every delivery arrives in perfect condition.
Discover how to calculate the true Total Cost of Ownership (TCO) for your logistics packaging. This Faes guide explains how hidden costs such as transport inefficiencies and product damage affect profitability and shows why a lifecycle approach results in smarter, more sustainable packaging decisions.
Faes highlights the difference between standard packaging and DOA preventive packaging. DOA solutions are custom engineered to ensure products arrive functional and undamaged, reducing failure costs and increasing reliability throughout the logistics chain.
Many companies optimize their production, but overlook waste in their packaging logistics. When examining the return process through the lens of the TIMWOODS method, it becomes apparent that the real gains are often found in movements, waiting times, and routines that do not add value. Doing less can yield surprising results—in terms of time, costs, and sustainability.
Learn how vibration testing helps prevent transport damage and optimise packaging. Faes explains which test methods most realistically simulate the transport of equipment and how international standards such as ASTM D4169 and ISO 13355 increase reliability.
Professional transport cases must meet strict standards such as ISTA, ASTM, ISO and MIL-STD-810 to protect their contents from shocks during transport. These drop tests assess structural integrity, water resistance and protection of contents, and are crucial in sectors such as defence, high-tech and medical equipment.
Discover how smart packaging management drives sustainability by enabling reuse, repair, and data-driven optimization. Faes shows how circular systems reduce CO₂ emissions, cut waste, and ensure compliance with upcoming EU regulations.
Packaging management is a strategic approach that optimizes the entire packaging lifecycle, from design and materials to logistics and sustainability. It uses data-driven insights and circular practices to reduce costs, improve efficiency, and strengthen brand consistency across the supply chain.
Strategic packaging management transforms packaging from a cost center into a driver of supply chain efficiency. By optimizing design, materials, and lifecycle, businesses reduce costs, minimize damage, and enhance sustainability across the entire logistics chain.
Shockproof packaging protects sensitive equipment from shocks, vibrations, and impacts during transport, reducing damage costs by up to 80%. By combining durable materials with smart design, it ensures product integrity, compliance, and sustainability throughout the supply chain.
Wooden packaging outperforms plastic when strength, durability, and sustainability are key. It offers superior shock absorption, temperature resistance, and long-term cost efficiency, making it ideal for heavy loads, sensitive equipment, and circular logistics strategies.
Learn how to make packaging suitable for air and sea freight with expert insights from Faes. Discover key material choices, weight and moisture management, and compliance with IATA and IMO standards to ensure safe, efficient, and sustainable transport.
Learn how to choose the ideal interior for a custom case to protect your equipment. This Faes guide explains the differences between PE, PU, and EVA foams, offers tips for precise measuring, ergonomic design, and production methods like waterjet cutting to ensure perfect fit and durability.
Adapting packaging to different product loads requires a smart balance between protection, cost, and sustainability. By analyzing product characteristics, transport conditions, and load distribution, and validating designs through testing, you ensure safe, efficient, and eco-friendly packaging solutions.
The new FuelEU Maritime regulation is putting pressure on the maritime sector to reduce CO₂ emissions. This whitepaper explains how industrial packaging can serve as a direct lever to cut Scope 3 emissions while saving costs across the logistics chain. Discover concrete strategies and real-world cases that show how efficient packaging contributes to a more sustainable and future-proof supply chain.
Preventing short circuits in lithium-ion transport demands rigorous insulation of terminals, use of non conductive separators, and shock-resistant packaging to stop internal or external contact. Mistakes here can lead to thermal runaway, fires, or explosions.
Correct insulation materials are a legal necessity for battery packaging to prevent short circuits, thermal runaway, and chemical leaks under ADR, IATA, and UN rules. Approved options include non conductive materials like vermiculite, fiberglass, ceramic fibers, and special foams that offer flame resistance, electrical insulation, and shock absorption.
Accurate documentation of lithium battery shipments is mandatory under ADR, IATA, and IMDG regulations, including correct UN numbers, packaging certificates, safety data sheets, and emergency contacts. Common errors such as missing statements or incorrect details can lead to fines, shipment delays, or refusals.
Incorrectly shipping lithium batteries can result in severe fines, legal action, and reputational damage. Regulations like ADR, IATA, and IMO require strict compliance in classification, packaging, labeling, and documentation. Noncompliance can lead to penalties up to €40,000 and potential criminal prosecution.
The article explains how selecting the right gasket material, such as silicone, EPDM, neoprene or natural rubber, is essential for achieving long-term water tightness in industrial enclosures. It outlines the strengths and limitations of each material, their impact on IP ratings and the environmental factors that influence durability.
Are you only looking at the purchase price of transport cases? Then you’re missing the big picture. Total cost of ownership (TCO) provides a complete picture of all costs: purchase, use, maintenance and disposal. This article shows how to fairly compare single-use and reusable transport solutions, which hidden costs are often overlooked, and when investing in premium quality is financially smart. Discover how the correct TCO calculation can save you thousands of pounds.
Faes explains how to compute foam compression to secure your product snugly yet safely by using the ratio of original to compressed thickness. The guide shows how foam type, density, product weight, and environmental conditions all influence the ideal compression for safe transport.
Faes explores which aluminum alloys deliver the best strength per unit weight, concluding that 7000-series alloys (notably 7075-T6 and 7068) lead the pack. The article also shows how 2000- and 6000-series alloys balance other traits like fatigue resistance and corrosion performance.
Learn how rotationally molded and injection molded cases differ in production, durability, precision, and cost. Faes explains how these factors determine the best solution for your application and budget.
Discover how to determine the optimal wall thickness for your case by considering material, load, and usage conditions. A wall that’s too thick means unnecessary weight and costs, while a wall that’s too thin provides insufficient protection. Learn the calculations, test methods, and factors that are crucial for finding the perfect balance between protection and practical use.
Explore how to choose coatings that resist chemical aggression in harsh environments. Faes discusses the comparative strengths of fluoropolymers, epoxies, and other barrier systems, and offers guidance for matching coatings to specific chemicals and use-cases.
Learn how to calculate internal volume accurately to maximize packaging efficiency. Faes explains measurement methods, formulas, and smart design tips to optimize space, reduce costs, and enhance protection.
Custom packaging streamlines logistics by reducing product damage, saving space, and improving handling efficiency. Faes shows how tailored solutions boost sustainability, cut costs, and optimize the entire supply chain.
Foam interiors provide reliable protection for sensitive equipment by absorbing shocks, vibrations and impacts during transport. With tailored density and design, they keep fragile parts secure while extending the lifespan of both packaging and product. Choosing the right foam ensures durability, re-usability and cost savings over time.
Efficient packaging relies on smart storage and stackability. With the right materials and design, you save space, cut costs, and protect products throughout the supply chain.
Industrial custom packaging ensures maximum protection and logistics efficiency by perfectly fitting the product and its conditions of use. It reduces damage and transport costs while meeting the strictest standards in sectors such as high-tech, medical, and defense. At the same time, it supports sustainability through reuse and circular design.
Custom flight cases typically take 2 to 8 weeks to produce, depending on design complexity, materials, and certifications. By planning early and providing clear specifications, you can streamline the design process and reduce lead times.
A temperature test shows whether packaging can withstand extreme cold and heat, ranging from −40 °C to +80 °C or even further. Realistic climate simulations are used to check whether materials, closures and seals remain reliable, so that products can be transported and stored safely and in accordance with international standards.
A vibration test shows whether an industrial package adequately protects products during transport. Together with our renowned partners, we simulate realistic conditions and translate these results into concrete improvements for optimal safety.
An IP test determines how well a package is protected against dust and water according to the international IEC 60529 standard. Through testing by our reputable partners, the IP code provides assurance about the reliability and safety of your packaging. We guide you from analysis to certification so that your products are always optimally protected.
Learn how a drop test for cases and crates works: from drop height and test standards to design, implementation and reporting. Learn how Faes works with test partners to ensure the protection, quality and reliability of packaging against damage during transport.
Discover why logistics failures are often the hidden culprits behind DOAs and how simple adjustments to packaging and processes can immediately yield significant gains. Read how you can transform logistics from a blind spot into a strategic asset for your supply chain.
Discover how you can significantly reduce the risk of defective deliveries (DOAs) right from the design phase by incorporating smart packaging, material and installation factors. Learn how Design for Distribution prevents technical choices from causing headaches, costs and quality losses later in the chain.
Field Service Engineers play a crucial role in reducing DOAs. With the right training, tools, and installation scripts, you can prevent errors, save time, and increase the reliability of your service.
A defective part upon arrival costs much more than you might think. Once you factor in service hours, urgent transport and stock costs, the damage can amount to between 135 and 219 per cent of the material value. Understanding the causes is crucial to protecting margins and securing growth.
Discover how logistics errors, component quality and service quality together cause the hidden costs of DOAs. This article shows how root cause analysis and smart improvements can make your supply chain more reliable and cost-efficient.
IATA regulations determine whether your air freight will travel smoothly around the world. Discover how the right packaging prevents shipments from being rejected and how you can minimise costs, delays and risks.
Discover how reducing packaging variants drastically improves the service chain: lower costs, fewer DOAs and higher customer satisfaction. This article shows how smart choices in packaging deliver immediate results.
The EU Battery Regulation imposes strict requirements on the transport and packaging of lithium batteries from 2027 onwards. This article provides insight into new rules concerning QR codes, Battery Passports, return flows and recycling targets.
DOAs may seem like complaints, but they are primarily signals that help improve your supply chain. By analysing causes and optimising processes, you reduce costs, increase reliability and strengthen customer relationships. Faes shows how smart DOA management leads to competitive advantage and sustainability.
ADR regulates the safe transport of dangerous goods and sets strict requirements for industrial packaging. From UN markings to labelling and compatibility, compliance prevents fines and guarantees safety and continuity in the supply chain. Faes helps companies make their packaging fully ADR compliant.
Urgent shipments seem like a quick solution for DOAs, but they can drive costs up to eight times higher than regular transport. This article shows how prevention, detection, and smart inventory strategies not only reduce costs but also structurally increase reliability and customer satisfaction.
Vulnerable equipment on construction sites is at risk from moisture, dust, impact and incorrect handling. Customised packaging ensures maximum protection and a longer service life. We combine technical expertise and recognised standards to keep field equipment safe for use.
The new EU PPWR regulation will impose strict requirements on industrial packaging from 2026 onwards. Companies must focus on reuse, recyclability and digital traceability in order to remain compliant. This article explains what is changing and how your organisation can prepare.
Dead on Arrival products incur high costs due to transport, stock and repair work. This article explains who is responsible for these costs and how better packaging and chain collaboration can structurally reduce the number of DOAs.
Dead-on-arrival parts may seem like a minor issue, but their impact is significant. On average, companies lose more than 4% of their spare parts revenue due to defective deliveries. Discover the hidden costs and how you can limit them in this article.
DOAs have a direct impact on service levels and increase costs due to additional demand, urgent deliveries and higher stock levels. This article shows how fill and ready rates come under pressure and offers strategies to limit damage and gain a competitive advantage.
Packaging as a Service transforms packaging from a cost item into a strategic tool for cost control, circularity, and compliance. The white paper demonstrates how this model assists companies in operating more sustainably and efficiently within the requirements of the EU Packaging Regulation.
Increasing stock seems like a quick fix for DOA, but often incurs high costs without addressing the real cause. This can only be useful in cases of exceptionally high defect rates, whereas structural improvements in packaging and logistics are almost always more effective.
Dead-on-arrival products cause more damage than just return costs and replacements. They disrupt production processes, strain customer relationships and increase the ecological footprint. Through better packaging strategies and chain-wide collaboration, Faes helps companies to prevent these hidden costs on a structural basis.
This white paper demonstrates how customised packaging provides protection in the most demanding environments. With a focus on strict standards, sustainability, and first-time-right solutions, you will discover how packaging contributes to safety and efficiency.
Fragile products require packaging that effectively absorbs shocks, vibrations and climatic influences. Customised design, the right materials and thorough testing minimise risks and keep the contents safe during transport and storage.
In this article, you will learn what industrial packaging is and why it is essential for the safe transport and storage of valuable equipment. You will discover which materials and innovations are used and how customised solutions contribute to sustainability and efficiency.
In this article, you can read how customised packaging can be reused for many transport cycles thanks to strong materials and smart design. You will discover how reuse not only reduces costs but also contributes to sustainability and a circular supply chain.
In this article, you will learn why sustainability in packaging is essential for the environment, cost savings and regulatory compliance. You will discover how circular solutions contribute to less waste, lower CO₂ emissions and a stronger brand image.
Packaging safety standards ensure that products, users and the environment remain protected during transport and storage. The article explains which international and national standards apply, how certification works and why compliance is crucial to limiting risks and costs.
Standard packaging is quick and inexpensive, but offers limited flexibility and protection. Customised solutions are fully tailored to your product and logistics process, providing better protection and often being more cost-effective in the long term. This article helps companies make the right choice.
The costs of industrial packaging vary from simple standard solutions to complex customised packaging. The article explains which factors determine the price and how companies can save costs over the entire lifespan by making smart choices and reusing packaging.
Faes strengthens the growth of Printed Electronics through smart collaboration and automated packaging management. With solutions such as RFID tracking, pool management and PackAssist®, we ensure that companies can organise their supply chain more efficiently and focus on their core activities.
In this article, you will learn how Defects On Arrival (DOAs) consume an average of 30 per cent of profits and why the actual costs are often underestimated. You will also discover how better packaging management and process improvement can drastically reduce damage and increase customer satisfaction.
Stacking software offers much more than just volume savings and lower transport costs. It prevents errors, reduces damage and speeds up processes through smart integrations with ERP, WMS and TMS systems. This increases productivity and customer satisfaction while making your supply chain more efficient and transparent.
PackAssist is a web-based tool that streamlines the packaging process and integrates easily with systems such as WMS and ERP. Thanks to a transparent approval process, it increases quality and consistency within the logistics chain. The innovation was honoured at the NL Packaging Awards 2018, underlining the value and impact of PackAssist.
Socially responsible purchasing and sustainable packaging go hand in hand: less material use, lower costs and a smaller ecological footprint. By packaging smarter and using data, you can optimise efficiency and comply with increasingly stringent sustainability regulations. Faes shows how companies can achieve immediate results with the right approach.
Packaging problems in your supply chain lead to higher costs, delays and errors. By standardising packaging and using smart tools such as PackAssist, you can improve efficiency and customer satisfaction. Faes shows how this directly contributes to cost savings and a professional image.
Transport choices have a major impact on costs, delivery times and packaging design. By taking the mode of transport and paid weight into account during product and packaging development, you can limit risks and increase efficiency. Faes shows how smart packaging and logistics lead directly to savings.
Industrial packaging not only determines the protection of your product, but also the costs and efficiency of transport and storage. By clearly defining requirements and wishes early on in the development process, you can avoid pitfalls and save costs. Sustainability and legislation are playing an increasingly important role in this regard.
The best time to start packaging development is in the early stages of product design. By taking requirements and logistical constraints into account at an early stage, you can avoid costly adjustments and inefficient solutions. This ensures you have suitable, reliable packaging that keeps processes running smoothly.
Good packaging is crucial to meeting SLAs, as it directly affects delivery time, quality and customer satisfaction. Poorly packaged products lead to damage and DOAs, resulting in fines and reputational damage. By organising packaging smartly, you reduce risks and increase reliability towards customers.
A good set of requirements for your packaging prevents failure costs and delays. By involving the right stakeholders at an early stage and establishing concrete conditions, you ensure optimal protection and efficiency in the supply chain.
Sustainable packaging reduces costs, extends the lifespan of packaging and prepares companies for stricter legislation. It also strengthens your image and contributes directly to a future-proof supply chain.
Better packaging management reduces costs, prevents damage and makes processes more efficient. Clear agreements, smarter use of resources and optimal coordination throughout the chain enable you to create immediate value for your business.
Li-ion batteries offer great convenience but also pose serious safety risks during storage and transport. With the right packaging and precautions, you can limit the risk of fire and comply with the necessary safety standards.
StackAssist® optimises the pick-to-box process by automatically selecting the right box, stacking products intelligently and predicting the weight in advance. This saves you time, reduces shipping costs and minimises errors thanks to reliable master data and more efficient order processing.
An incomplete set of requirements for your packaging leads to higher costs, lower productivity and a weaker image. By recording all the details in good time and involving all stakeholders, you can prevent inefficiency, damage and customer dissatisfaction.
Palletising involves more than simply stacking boxes. With intelligent software, you can optimise loading schedules, save space, and prevent damage, even with fragile or irregularly shaped products. This allows you to increase efficiency and ensure quality in every supply chain.
Packaging management revolves around the intelligent organisation of all processes related to packaging, loading, and shipping. By gaining control over this often underestimated part of the supply chain, you can reduce costs, work more sustainably, and increase customer satisfaction. Faes demonstrates how 4PP specialists assist companies in managing packaging strategically and efficiently.
With StackAssist’s Multi Stage Module, you can accurately predict the number of pallet spaces, even in complex orders with various products and packaging levels. The tool instantly calculates the optimal layout of boxes, pallets and trailers, reducing transport costs and increasing efficiency. Faes demonstrates how calculations provide control over logistics and the supply chain.
Faes acts as chain director at the Brainport Industries Campus and integrates logistics and packaging management into a single sustainable ecosystem. With PackAssist and smart collaboration between partners, Faes ensures more efficient processes, lower costs and less environmental impact.
Lithium-ion batteries pose risks during transport, making strict UN-certified packaging mandatory. Faes offers solutions that meet these standards and ensure safe, sustainable and compliant battery shipping.
A customised box machine reduces transport volume and cardboard consumption, but encounters limitations with multiple orders and peak times. Stacking tools complement this by offering optimal stacking plans, further reducing costs and material waste. Together, they form the most efficient solution for packaging processes.
In this white paper, you will learn why it is crucial to package lithium-ion batteries safely and what risks you can avoid by using the right solutions. You will gain insight into the applicable regulations and practical tools for compliant and safe transport.
StackAssist with the Transsmart module provides insight into transport costs in advance through integration with nShift. This allows you to make smarter choices between pallets or boxes and save time and costs in your logistics process.
StackAssist from Faes helps you stack shipments more intelligently, saving space, reducing costs and preventing damage. The software automatically calculates the optimal layout of boxes, pallets and containers, contributing to a more efficient and sustainable shipping process.
In this article, you can read how StackAssist helps you manage products, packaging and orders in a smart way. You will discover how the software automatically calculates the optimal stacking plan, ensuring more efficient, cheaper and more sustainable shipping.
In this article, you can read how a lack of insight into order quantities and transport costs leads to inefficiency and unexpected costs. With StackAssist and its integration with Transsmart, you can get a handle on orders and transport options, saving you money and making your logistics more predictable.
Transport damage costs companies money, time and customer satisfaction. In this article, you can read how StackAssist makes smart calculations for optimal stacking, thereby significantly reducing the risk of damage during transport.
Without an integrated packaging policy, there is a risk of inefficiency, unnecessary costs and quality issues in the supply chain. Packaging management must therefore be strategically incorporated from the outset in order to maintain value and ensure continuity.
Lean working does not stop at the production line; packaging also plays a crucial role. By integrating packaging management into Lean processes, you prevent waste, reduce costs and ensure a smoother flow throughout the entire chain.
Lean & mean production is all about focusing on your core activities and outsourcing peripheral matters such as packaging management in a smart way. This allows you to increase efficiency, reduce costs and create more value in the chain by working with a strategic partner such as Faes.
A well-thought-out set of requirements is the key to the best customised packaging. By clearly defining all specifications, circumstances and user requirements in advance, the packaging will perfectly match the product and process. This prevents costly mistakes and optimises logistics.
Many companies underestimate the hidden costs of packaging and its impact on customer satisfaction and the environment. With Fourth Party Packaging, you can gain control over processes, reduce costs and lower your carbon footprint. This turns packaging management into a strategic opportunity rather than a blind spot.
Many companies lose margin unnoticed due to inefficient packaging processes and a lack of control in the supply chain. This white paper shows how you can regain control, reduce costs and improve your return on investment in a sustainable manner with an integrated approach.
Load optimisation goes beyond smart stacking; it is about efficiency throughout the entire logistics process, from order to delivery. By standardising processes and using smart software, you can save costs, increase capacity and improve the customer experience.
Good packaging management prevents errors, reduces transport costs and limits damage. By using clear guidelines and smart software, you can increase efficiency and reliability throughout the supply chain.